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TA SERIES

Zero Slip Rod Breakdown Machine

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GENERAL CHARACTERISTICS

  • Suitable for copper, aluminum and alloys
  • For the production of extra high quality wire suitable for re-drawing process of extra-fire wire, enameling process and production of flat wire
  • Zero friction between wire wraps and wire on capstan by the use of double capstan and independent motors on each block
  • Single wire configuration
  • Up to 16 drawing blocks
  • Pulling and Spacing Capstan diameter 350 to 760 mm
  • Wire elongation on each block 10 to 55%
  • Inlet wire diameter up 16 mm
  • Outlet wire diameter 0.8 up to 8 mm and shaped wire up to 40mm2
  • Maximum drawing speed 36 m/s

ELECTRICAL / ELECTRONIC FEATURES

  • Individually driven capstans (multi-motor) to precisely control capstan speed, improve wire surface quality, increase useful life of the capstan and decrease energy consumption by up to 22%
  • Drives and motors are interchangeable and can be turned off when skipping capstans
  • AC motors with flux vector control inverters to obtain maximum precision and minimize maintenance
  • Installed AC motors are between 30 to 74 kW
  • HMI allows input of production settings, observe statistics, identify maintenance requirements

MECHANICAL FEATURES

  • Monolithic rugged structure for easy transportation and installation
  • Motorized guard lifts and tilts backwards for comfortable access during threading
  • Horizontal axis, forged steel tungsten carbide coated capstans
  • Wire cooling by spraying on the wire and on the capstans
  • Die lubrication and cleaning by high pressure spray
  • Up to 12 wire wraps on the capstan for the perfect cooling at high speeds
  • Rotating final die holder with high pressure lubricant jet to maintain die roundness
  • Double labyrinth sealing system avoids lubricant leakage

ACCESSORIES / OPTIONS

  • Infeed pump and heat exchanger
  • Drawing lubricant filtration
  • Automatic drawing lubricant Thermoregulation 
  • Shaving unit

 

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