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MS SERIES

Tubular Stranding and Closing Machine

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GENERAL CHARACTERISTICS

The tubular stranding machine is a back-twist strander for producing conductors of high quality and productivity. It is ideal for the production of:

  • Round compacted strands, copper and aluminum
  • Round normal AAC and strands with hard drawn aluminum and copper wires
  • Sector conductors
  • AAAC and ACSR strands up to 19 wires (in one or two passes)
  • Steel strands with regular, high and extra high strength wires
  • Laying up of flexible strands for flexible rope constructions
  • Armoring of optical core elements with steel wires.
  • Laying up of insulated cores

MACHINE PERFORMANCE

  • Reel Flange (mm): 250 - 1000
  • Number of Reels: 6 - 36
  • Cu / Al wire diameter (mm): 0.5 - 6.0
  • Steel wire: 0.3 - 8
  • Max. rotating speed (rpm): 400 - 2500 

ELECTRICAL / ELECTRONIC FEATURES

  • Energy saving implementation by DC Bus motors drives supply
  • UPS and Dynamic Regenerative Drive System to bring the entire machine to a controlled stop during a power failure without product damage.
  • Remote assistance via Internet connection
  • Touch screen operator panel with recipe for easy control of the line
  • No slip rings solution, utilizing maintenance free detection devices.

MECHANICAL FEATURES

  • The fastest alternative (rotating speeds up to 900 rpm for 630 mm bobbins) compared to the double twist stranding machines.
  • Frigeco patented mechanical braking system (by touching arm), which guarantees a constant unwinding tension during the whole process.
  • For small sections, motorized braking system with AC motor-reducer and dancer.
  • For armoring, it is possibile to use articulated rotating joints in order to reduce the core stress and twist effects.
  • Armoring with combined Tubular/Skip, suitable for optical fiber core and OPGW. During the armoring no twists and bends are introduced on the optical core.
  • Multi-purpose machine ideal for the factories producing Aerial conductors
  • Centralized lubricating system for main bearings complete with thermal monitoring of bearings to stop the line in case of excessive temperature.
  • Static and dynamic balancing of all rotating parts
  • Pintles pneumatically operated with mechanical and electrical safety device
  • Every cradle is equipped with anti-tilt device to stop the line in case of excessive oscillations
  • Easy access to working areas for machine operation and maintenance purposes
  • Wire break detector

ACCESSORIES / OPTIONS

  • Double wheel capstan from 2x800mm with pulling force of 600 kg up to 2x1,500mm with pulling force of 5,000 kg
  • Pre-formers and post-formers
  • Special laying plate with lubrication system
  • Equipment for the production of sector shaped conductors
  • Optional manual loading system or multiple position semi-automatic loaders

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